High Pressure Die Casting Mould Provide Superior Repeatability
The die casting mould contains the mold cavity, i.e. the space which forms the contours and dimensions of the casting. The liquid die casting alloy is fed in via channels which is called the gating system.
A die casting mould is essentially made of two parts and consists of the fixed (stationary) and the movable (ejector) mold halves. The stationary die half is mounted on the die casting machine’s fixed fixing plate; the ejector die half is fixed to the movable fixing plate and contains the casting ejector. When ready for casting, the two mold halves are closed and are kept closed on the machine by the die locking force. The contact surface between the two mold halves is called the mold parting or mold parting plane. The opening and closing movements are only applied to the ejector die half. Cavities or undercuts are demolded by mechanically or hydraulically operated core slides (cores).
Die casting mould from Yuxuan machinery utilize aluminum alloys and zinc alloys to produce small to large run part identical castings for your manufacturing needs. Die casting mould development is a versatile process that enables the production of a large quantity of small to medium-size castings.
Die Casting Mould Manufacturing Processes
Die casting is a manufacturing process that is commonly used for producing accurately dimensioned, sharply defined, smooth, or textured surface metal parts. It is accomplished by forcing molten metal under high pressure into reusable metal dies. The die casting mould process follows the subsequent procedures regarding die cast mold manufacturing:
-A mold is created in at least two sections to allow the proper removal of the casting.
-The sections are mounted securely within the machine and are arranged so that one is stationary while the other is moveable.
-The two are tightly clamped together.
-Molten metal is injected into the die cavity where it quickly solidifies.
-The die halves are drawn apart and the casting is ejected.
When compared with sand or permanent mold processes, HPDC (High Pressure Die Casting) is the fastest method in the industry for producing highly precise non-ferrous metal parts.
Contact us for more information regarding die casting mould manufacturing processes, we will be happy to assist you with any questions that you may have regarding die casting mould and numerous die casting mould processes.
Pressure Die Casting?
A process similar to injection molding, pressure die casting is a metal casting process in which molten metal is forced into a mold cavity to create metal parts. At 3ERP, we use certified machines and pressure casting dies to form your designs from molten metal — typically zinc, copper, aluminum, magnesium, lead, pewter or other tin-based alloys. Our pressure die casting process is effective and very reliable, and can result in significant cost savings. Because of our flexibility, we can accommodate any project needs you may have – from small batches of 50 to as many as 1,000 pieces.
Low cost per part when carrying out a large production run
Excellent surface finish and dimensional stability
Complex geometries can be made that require little or no post-machining
Great for medium or large parts that would be slower and more expensive to machine
High Pressure Die Casting Mould Provide Superior Repeatability
The die casting mould contains the mold cavity, i.e. the space which forms the contours and dimensions of the casting. The liquid die casting alloy is fed in via channels which is called the gating system.
A die casting mould is essentially made of two parts and consists of the fixed (stationary) and the movable (ejector) mold halves. The stationary die half is mounted on the die casting machine’s fixed fixing plate; the ejector die half is fixed to the movable fixing plate and contains the casting ejector. When ready for casting, the two mold halves are closed and are kept closed on the machine by the die locking force. The contact surface between the two mold halves is called the mold parting or mold parting plane. The opening and closing movements are only applied to the ejector die half. Cavities or undercuts are demolded by mechanically or hydraulically operated core slides (cores).
Die casting mould from Yuxuan machinery utilize aluminum alloys and zinc alloys to produce small to large run part identical castings for your manufacturing needs. Die casting mould development is a versatile process that enables the production of a large quantity of small to medium-size castings.
Die Casting Mould Manufacturing Processes
Die casting is a manufacturing process that is commonly used for producing accurately dimensioned, sharply defined, smooth, or textured surface metal parts. It is accomplished by forcing molten metal under high pressure into reusable metal dies. The die casting mould process follows the subsequent procedures regarding die cast mold manufacturing:
-A mold is created in at least two sections to allow the proper removal of the casting.
-The sections are mounted securely within the machine and are arranged so that one is stationary while the other is moveable.
-The two are tightly clamped together.
-Molten metal is injected into the die cavity where it quickly solidifies.
-The die halves are drawn apart and the casting is ejected.
When compared with sand or permanent mold processes, HPDC (High Pressure Die Casting) is the fastest method in the industry for producing highly precise non-ferrous metal parts.
Contact us for more information regarding die casting mould manufacturing processes, we will be happy to assist you with any questions that you may have regarding die casting mould and numerous die casting mould processes.
Pressure Die Casting?
A process similar to injection molding, pressure die casting is a metal casting process in which molten metal is forced into a mold cavity to create metal parts. At 3ERP, we use certified machines and pressure casting dies to form your designs from molten metal — typically zinc, copper, aluminum, magnesium, lead, pewter or other tin-based alloys. Our pressure die casting process is effective and very reliable, and can result in significant cost savings. Because of our flexibility, we can accommodate any project needs you may have – from small batches of 50 to as many as 1,000 pieces.
Low cost per part when carrying out a large production run
Excellent surface finish and dimensional stability
Complex geometries can be made that require little or no post-machining
Great for medium or large parts that would be slower and more expensive to machine